GSK 980TDi-H Lathe CNC Controller

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Description

GSK 980TDi-H Turning CNC Controller with ethernet function
Production lead time: 25 days

GSK980TDi CNC User Manual Download (Size: 9.7MB)

GSK 980TDi CNC lathe system

GSK 980TDi is a new member of GSK 980TD product family. It is created by the original team members who have successfully developed GSK 980TD, GSK 980TDa, GSK 980TDb, GSK 980TDc and other products.Is following GSK 980TDc after Guangzhou CNC for universal CNC lathe and turning center market of the latest work.

Based on GSK-Link industrial fieldbus, GSK 980TDi is equipped with bus-type servo drive unit and multi-turn 23-bit absolute encoder servo motor, realizing 1nm position accuracy, servo parameter online configuration and mechanical zero without block.At the same time, invited experts in the field of well-known industrial design to undertake a brand new design of the exterior structure, which makes people find everything new and fresh.In addition, the project team has done a lot of research work in efficiency improvement, intelligent application, humanized operation, user secondary development and other aspects.

Technical characteristics

○Based on GSK-Link industrial fieldbus;The minimum moving unit is 0.1um, and the maximum moving speed is 100m/min;Support turning and milling compound processing;
○Support torque control;
○Support online configuration of servo parameters and real-time monitoring of servo status;
○Support the secondary development of the display interface (user-defined);
○Support mechanical zero return without stop;
○Standard bus-type servo drive unit and multi-turn 25-bit absolute encoder.

Support online servo debugging

GSK980TDi can remotely collect CNC theoretical data and machine tool data in real time through the PC debugging software. Through the oscilloscope function, the collected data can analyze its speed characteristics, real-time trajectory, roundness, and tapping performance from various aspects such as position, speed, and current. . Through intuitive graphs, online adjustment of servo parameters can quickly realize the analysis and debugging of servo characteristics, which greatly improves the overall performance of the machine tool and simplifies the time spent on machine tool debugging.

High-speed and high-precision control

Based on the GSK-Link industrial field bus, the servo motor equipped with GR-L series servo device and 25-bit and above high-resolution absolute encoder can realize nano-level interpolation, so that the output accuracy of the system and the feedback accuracy of the servo motor encoder can be realized. Matching, give full play to the performance of high-resolution encoder servo motor, and then achieve high-speed, high-precision processing effect.

Support turning and milling combined processing

The system has 5 feed axes and 2 analog spindles. When it is adapted to a servo spindle, it can realize spindle orientation, rigid tapping, cylindrical interpolation, and polar coordinate interpolation to meet the requirements of turning and milling combined processing.

Thread repair function

Thread repair function, regardless of whether the machine tool is equipped with a servo spindle or an analog spindle, it can repair damaged threads (large petroleum pipelines or screw rods).

Technical parameter
Item	Specification
Number of control axes	Max number of control axes: 5 axes
	Max number of linkage axes: 5 axes (linear interpolation), 2 axes (circular interpolation)
	Number of PLC control axes: 5 axes
Coordinate value (system) and size	Workpiece coordinate system (G50), local coordinate system, workpiece coordinate system 1~6 (G54~G59)
	Coordinate plane selection
	Position command range: ±99999999 x min input unit
	Absolute/incremental programming, diameter/radius programming, inch/metric conversion, linear axis/rotary axis
G Function	Contains 69 G commands, including rapid positioning, linear interpolation, circular interpolation, cylindrical interpolation, thread cutting, polar coordinate interpolation, polygon turning, rigid tapping, pause, drilling, tool compensation, macro program calling, Jump, loop, tilt axis control, thread repair, etc.
Feed Function	Rapid speed: 0mm/min ~ 100000mm/min
	Rapid magnification: F0, 25%, 50%, 100% a total of four levels of real-time adjustment
	Cutting feed speed: 0mm/min ~ 15000mm/min
	Feed magnification: 0~150% a total of sixteen levels of real-time adjustment
	Rapid/cutting feed acceleration and deceleration: linear type and S type. The starting speed, ending speed and acceleration and deceleration time of acceleration and deceleration are set by parameters.
BUS Function	Servo motor for multi-turn absolute position encoder
	Automatic restoration of absolute coordinate system of machine tool after power failure
	Machine Tool No Stop Block Mechanical Return Zero
	Servo parameters can modified on controller
	On-line diagnosis of servo state
	Operation logs, Run logs, Processing logs
	Remote monitoring, GSK LINK diagnostic function
Thread Cutting	Thread type: equal pitch straight thread taper thread / end thread / arc thread, variable pitch straight thread / taper thread / end thread and other tip width variable lead thread
	Thread head: 1-99
	Thread pitch: 0.01mm ~ 1000mm (metric thread) or 0.06tooth/inch ~ 2540 tooth/inch (British thread)
	Thread cutting acceleration and deceleration: linear, exponential, S type can be set
	Thread backtail: backlength, angle and speed characteristics can be set
Spindle Function	Spindle speed: It can be given by the S code or the PLC signal, with a speed range of 0 ~ 9999rpm
	Spindle override: 50%~120%, a total of eight levels, real-time adjustment
	2 channels 0V~10V analog voltage output, support flexible tapping/rigid tapping
	2 channels of spindle encoder feedback, the number of spindle encoder lines can be set
Tool function	Tool length compensation (tool offset): 32 groups
	Tool wear compensation: 32 groups
	Tool life management: 32 groups (8 tools/group)
	Tool nose radius compensation (C type)
	Tool setting methods: fixed-point tool setting, trial cutting tool setting, reference point return to tool setting, automatic tool setting, coordinate recording function
	Tool offset execution mode: modify coordinate mode, tool movement mode
M function	Special M codes (M 00, M 01, M 02, M 30, M 98, M 99), other M codes are defined by PLC
PLC function	Two-level PLC program, up to 5000 steps, the first-level program refresh cycle is 8ms
	13 basic instructions, 44 functional instructions
	PLC program online display and real-time monitoring; support PLC warning and PLC alarm
	Support multiple PLC programs, the currently running PLC program can be selected
	Basic I/O: 48 input/38 output
	Scalable serial I/O unit (optional): IOR-21F: 24 points input, 16 points output, 2 analog voltage outputs IOR-44F: 48 points input, 32 points output, 4 analog voltage outputs IOR-04T: 48 points input, 32 points output, no analog voltage output interface IOR-44T: 48 points input, 32 points output, 4 analog voltage outputs, 1 RS485/232 serial interface
Program storage and editing	Program capacity: 64M, 10,000 programs (including subprograms and macro programs)
	Editing mode: full screen editing
	Editing function: program/program segment/word retrieval, modification, deletion, copy, paste
	MDI allows input and operation of 10 blocks
	Support macro program/subprogram call, allowing 4-fold subprogram nesting
	Calculator
	Auxiliary programming
Program check function	Track preview, graphics simulation, dry run, machine lock, auxiliary function lock, single-segment run, stored stroke detection
Simplified programming functions	Canned cycle, multiple canned cycle, rigid tapping, direct input of drawing size, automatic chamfering, sentence-style macro programming
Compensation function	Backlash compensation: 0mm~2mm (or 0inch~0.2inch), the backlash compensation method and frequency are set by parameters
	Memory type pitch error compensation: 1024 compensation points in total, parameter setting of compensation points for each axis
HMI	8.4 inches / 10.4 inches LCD
	Support Chinese, English and other languages display
	The processing track display, the processing track can be zoomed in and out in real time, and the font of the program content can be zoomed in or out
	Position, program, tool compensation, alarm, parameter, setting, graphics, diagnosis, ladder diagram, help
Operation Management	Operation mode: edit, automatic, input, mechanical zero return, MPG/single step, manual, program zero return, MPG trial cutack
	6-level operation authority management
	A max of 32 time-limited shutdowns can be set
	Program switch, parameter switch
	MPG interruption, teaching
	Machine function debugging, machine fault diagnosis
	Regular maintenance function
Communication function	USB: U disk file operation, U disk file direct processing, support PLC program, system software U disk upgrade
	RS 232: two-way transmission of part programs, parameters and other files, screw compensation parameters import and export, support PLC program update
	LAN: remote file transfer
security function	Emergency stop, hardware travel limit, software travel check, data backup and recovery
Electrical Interface	48/38 point digital input and output interface, 2 encoder interfaces, 2 handwheel interfaces, 2 spindle analog interfaces, RJ 45 network ports, GSK-LINK network ports
Size	8.4 inch screen	GSK980TDi(W×H×D)	420×260x150mm
		GSK980TDi-V(W×H×D)	292×422×150mm
		GSK980TDi-H(W×H×D)	400x400×150mm
	10.4 inch screen	GSK980TDi(W×H×D)	480×405×150mm
		GSK980TDi-V(W×H×D)	292×705x150mm